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Mn18Cr2 Manganese Steel Roll Shells for Double Roll Crushers

Wear-Resistant Replacement Castings for Industrial Roll Crushing
  • Material: Mn18Cr2 / Mn13Cr2 High Manganese Steel
  • Casting Process: Sand Casting
  • Performance: High Impact Toughness & Work-Hardening Capability
  • Crusher Type: Double Roll Crushers
  • Applications: Mining, Quarrying, Coal & Mineral Processing
  • OEM Service: Custom Roll Dimensions, Surface Profiles & Drawings
Request a Quote | Send Your Drawings
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Product Overview

Qirun supplies Mn18Cr2 manganese steel roll shells for double roll crushers used in mining, quarrying, coal processing, and mineral crushing.

Manufactured from wear-resistant high manganese steel, these replacement roll shells offer impact toughness and work-hardening capability under suitable crushing conditions. Mn13Cr2 and Mn18Cr2 material options are available according to the published product information.

Qirun supports custom roll shell dimensions, working surface profiles, and mounting configurations based on customer drawings and crusher specifications.

Technical Specifications

Parameter

Specification

Product Name

Manganese Steel Crusher Roll Shell

Brand

Qirun

Material Options

Mn13Cr2 / Mn18Cr2

Product Category

Double Roller Crusher Parts

Product Type

Crusher Roll Shell / Roller Wear Casting

Casting Process

Sand Casting

Additional Foundry Process

Lost Foam Casting, Subject to Component Requirements

Main Properties

Impact Toughness, Work Hardening, Wear Resistance

Working Surface

According to Approved Crusher Design

Outer Diameter

Customized According to Drawings

Inner Diameter

Customized According to Drawings

Shell Length

Customized

Mounting Configuration

According to Roll Assembly

Applications

Mining, Quarrying, Coal & Mineral Processing

Reference Lead Time

20–30 Days, Order Dependent

OEM Service

Custom Material, Dimensions & Replacement Castings

Quality Inspection

Material and Dimensional Checks as Agreed

Actual material composition, surface profile, dimensions, weight, manufacturing process and installation requirements must be confirmed against the approved specifications.

Key Features of Mn18Cr2 Roll Shells

1. High Impact Toughness

Mn18Cr2 manganese steel is used for wear components exposed to repeated mechanical loading.

Its tough material structure helps roll shells withstand impact and compression during suitable crushing operations.

Actual performance depends on the selected material grade, casting quality, heat treatment, and operating conditions.

2. Work-Hardening Wear Resistance

High manganese steel can develop increased surface hardness when subjected to sufficient impact and compressive stress.

This work-hardening behavior helps the working surface resist wear while maintaining toughness beneath the surface.

Wear performance varies according to feed abrasiveness, crushing pressure, material chemistry, and equipment configuration.

3. Custom Roll Shell Geometry

Double roll crushers require wear components that match their roller assemblies.

Qirun supports customized roll shell manufacturing according to customer drawings.

Custom requirements may include:

  • Outer and inner diameters

  • Overall shell length

  • Wall thickness

  • Working surface profile

  • Mounting holes and keyways

  • Machined installation surfaces

Surface geometry should be specified according to the actual crusher configuration.

4. Replacement Roll Shell Applications

Roll shells protect the working surfaces of compatible crushing rollers.

As these components wear during operation, replacement may be required to maintain the intended crushing geometry.

Qirun supports replacement manufacturing based on existing part numbers, drawings, and dimensional specifications.

5. OEM Casting and Machining Support

Qirun provides wear-resistant casting services for mining machinery components.

Customers can submit equipment models, material requirements, and technical drawings for manufacturing assessment.

Mn13Cr2 vs. Mn18Cr2 Manganese Steel Roll Shells

Both Mn13Cr2 and Mn18Cr2 belong to the chromium-alloyed high manganese steel family.

Feature

Mn13Cr2

Mn18Cr2

Material Type

Chromium-Alloyed Manganese Steel

Chromium-Alloyed Manganese Steel

Nominal Manganese Level

Approximately 13%

Approximately 18%

Main Properties

Impact Toughness, Work Hardening

Impact Toughness, Work Hardening

Wear Performance

Operating-Condition Dependent

Operating-Condition Dependent

Crushing Applications

Selected Roll Crushing Conditions

Selected Heavy-Duty Roll Crushing Conditions

Manufacturing Requirements

Based on Material Specification

Based on Material Specification

Higher manganese content does not automatically guarantee longer wear life. The complete alloy chemistry, heat treatment, impact loading, and material abrasiveness must be considered.

Applications of Manganese Steel Roll Shells

Mining and Mineral Crushing

Double roll crushers are used in selected mining operations to reduce suitable minerals and ores.

Manganese steel roll shells provide replaceable working surfaces for compatible crushing equipment.

Coal Processing

Roll crushers are used in coal preparation and material handling systems.

Roll shell design and material selection depend on feed size, moisture, abrasiveness, and required crushing performance.

Quarry and Aggregate Processing

Quarry operations use roll crushing equipment for selected stone and aggregate applications.

Roll shells are exposed to repeated material contact, compression, and abrasion.

Industrial Material Crushing

Double roll crushers can process suitable industrial minerals and raw materials.

Replacement roll shell dimensions and material grades must match the equipment design and operating requirements.

OEM Crusher Roll Shell Manufacturing

Qirun supports customized replacement roll shell requirements for double roll crushers.

Our services can include:

  • Mn13Cr2 and Mn18Cr2 material specifications

  • Customized shell dimensions

  • Drawing-based replacement manufacturing

  • Casting and heat treatment requirements

  • Machining of specified installation surfaces

  • Mounting configuration adjustments

  • Quality inspection according to agreed specifications

Information Required for a Quotation

Please provide:

  1. Crusher manufacturer and model

  2. Existing roll shell part number

  3. Technical drawing or component dimensions

  4. Required manganese steel grade

  5. Working surface profile

  6. Feed material and operating requirements

  7. Estimated order quantity

This information helps Qirun review component compatibility and manufacturing requirements.

Request Custom Manganese Steel Roll Shells

Looking for Mn18Cr2 manganese steel roll shells for double roll crushers?

Qirun supplies wear-resistant crusher castings and customized replacement components for mining, quarrying, and mineral processing applications.

Contact us with your crusher model, material requirements, part number, or technical drawings to discuss manufacturing options and quotation details.

Email: vip@qrcrusher.com

Request a Quote | Send Your Drawings

Frequently Asked Questions

What are manganese steel roll shells?

Manganese steel roll shells are replacement wear components installed on compatible roll crushers. They provide working surfaces that apply compressive forces to incoming materials.

What materials are available for Qirun roll shells?

The published product information includes Mn13Cr2 and Mn18Cr2 manganese steel options. Material specifications should be confirmed before ordering.

What is the difference between Mn13Cr2 and Mn18Cr2?

Mn18Cr2 has a higher nominal manganese content. Both offer impact toughness and work-hardening capability, but actual wear performance depends on operating conditions and heat treatment.

Can Qirun manufacture customized roll shells?

Yes. Qirun supports custom dimensions, mounting features, and replacement specifications according to customer drawings.

Are these roll shells compatible with all double roll crushers?

No. Dimensions, installation features, surface geometry, and material requirements vary between crusher models.

Can roll shells be manufactured according to existing samples?

Customers can provide existing component samples, dimensional information, or technical drawings for manufacturing assessment.

What is the typical production lead time?

The published reference lead time is 20–30 days. Actual production and delivery schedules depend on order requirements and confirmation.

What information is needed for a quotation?

Please provide the crusher model, drawings, roll shell dimensions, material grade, working surface requirements, and order quantity.

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