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Mn18Cr2 Toothed Roll Shells for Double Roll Crushers

Heavy-Duty Manganese Steel Wear Parts for Coarse Crushing
  • Material: Mn18Cr2 High Manganese Steel
  • Product Type: Toothed Crusher Roll Shells
  • Performance: Impact Toughness & Work-Hardening Wear Resistance
  • Equipment: Toothed Double Roll Crushers
  • Applications: Coal, Limestone, Gypsum & Mineral Crushing
  • Customization: Tooth Profiles, Shell Dimensions & OEM Drawings
Request a Quote | Send Your Drawings
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Product Overview

Qirun supplies Mn18Cr2 manganese steel toothed roll shells for double roll crushers used in mining, coal processing, quarrying, and industrial material crushing.

Manufactured from high manganese steel, these wear-resistant roll shells combine impact toughness with work-hardening capability. Their toothed surfaces help grip and fracture large feed materials during coarse crushing.

Qirun supports custom roll shell dimensions, tooth profiles, and mounting configurations based on customer drawings and crusher specifications. Our products are suitable for replacement wear part requirements and OEM crusher casting projects.

Technical Specifications

Parameter

Specification

Product Name

Mn18Cr2 Toothed Roll Shells

Brand

Qirun

Material

Mn18Cr2 High Manganese Steel

Product Type

Toothed Crusher Roll Shell

Equipment

Double Roll Crushers / Toothed Roll Crushers

Main Properties

Impact Toughness, Work Hardening, Wear Resistance

Tooth Configuration

According to Crusher Design

Tooth Profiles

Square, Wedge or Custom Profiles

Shell Dimensions

According to Technical Drawings

Mounting Features

Customized to Existing Roll Assembly

Manufacturing

Casting, Heat Treatment and Machining as Required

Applications

Coal, Limestone, Gypsum and Suitable Mineral Materials

Customization

Material Specifications, Tooth Geometry, Dimensions

Inspection

Composition, Dimensions and Casting Quality as Agreed

Final dimensions, material composition, tooth geometry, weight and installation requirements are confirmed according to the customer's technical drawings.

Key Features of Mn18Cr2 Toothed Roll Shells

1. High Impact Toughness

Mn18Cr2 high manganese steel provides toughness for crusher components exposed to repeated compressive and impact loads.

This characteristic is useful for toothed roll shells working with coarse feed materials.

Appropriate material selection and heat treatment help reduce the risk of premature cracking under suitable operating conditions.

2. Work-Hardening Wear Resistance

High manganese steel can develop increased surface hardness when subjected to sufficient impact and compressive loading.

This work-hardening behavior helps the working teeth resist wear during repeated crushing operations.

Actual wear performance depends on feed abrasiveness, crushing force, tooth geometry and operating conditions.

3. Toothed Surface for Material Gripping

The toothed roll shell is designed to engage incoming feed and draw it into the crushing zone.

Its tooth geometry contributes to material gripping and fracture during the crushing process.

Depending on the crusher design, available profiles may include:

  • Square tooth profiles

  • Wedge-shaped teeth

  • Custom coarse crushing teeth

  • Customer-specified tooth arrangements

Tooth dimensions and spacing must match the crusher configuration and intended feed characteristics.

4. Suitable for Heavy-Duty Crushing

Mn18Cr2 toothed roll shells are designed for selected coarse crushing applications involving repeated mechanical loading.

They can be used in suitable equipment processing coal, limestone, gypsum and other mineral materials.

Material compatibility should be reviewed according to feed size, abrasiveness and operating conditions.

5. Custom Roll Shell Dimensions

Different crushers require different shell dimensions, tooth arrangements and mounting structures.

Qirun provides custom manufacturing support based on technical drawings.

Available customization requirements may include:

  • Outer diameter and inner diameter

  • Shell length and wall thickness

  • Tooth height and pitch

  • Mounting holes and keyways

  • Contact surfaces and machining requirements

  • Casting weight and material specifications

Mn18Cr2 Manganese Steel Material Properties

Mn18Cr2 is a chromium-alloyed high manganese steel grade used in impact-resistant wear components.

The material offers a combination of toughness and work-hardening capability.

Its suitability depends on the applied crushing load, alloy composition and heat treatment conditions.

Mn18Cr2 vs. High Chromium Cast Iron Roll Shells

Feature

Mn18Cr2 Manganese Steel

High Chromium Cast Iron

Main Advantage

Impact Toughness

Abrasion Resistance

Work-Hardening Capability

Yes

Not a primary wear mechanism

Impact Tolerance

Generally Higher

Generally Lower

Wear Characteristics

Benefits from sufficient impact and compression

Benefits from hard chromium carbides

Typical Application

Heavy-duty toothed crushing

Selected abrasive crushing applications

Material Selection

High impact and compression requirements

Abrasion-dominant conditions with controlled impact

Material selection should be based on actual crusher operating conditions. Neither alloy is universally superior in all crushing applications.

OEM Toothed Roll Shell Manufacturing

Qirun supports custom manufacturing of toothed crusher roll shells according to customer equipment requirements.

Our services can include:

  • Mn18Cr2 manganese steel casting

  • Custom shell diameters and lengths

  • Tooth height, pitch and profile customization

  • Replacement components based on drawings

  • Machining of mounting and contact surfaces

  • Heat treatment according to material requirements

  • Inspection according to agreed specifications

Information Required for a Quotation

Please provide:

  1. Crusher manufacturer and model

  2. Existing roll shell drawing or part number

  3. Shell outer diameter, inner diameter and length

  4. Tooth profile, height and pitch

  5. Required material grade

  6. Feed material and operating conditions

  7. Estimated order quantity

This information allows Qirun to review manufacturing feasibility and dimensional requirements.

Request Custom Mn18Cr2 Toothed Roll Shells

Looking for heavy-duty toothed roll shells for your double roll crusher?

Qirun supplies manganese steel crusher wear parts and customized replacement castings for mining, coal processing and mineral crushing applications.

Send us your crusher model, roll shell drawings, tooth specifications or material requirements. Our team can review your needs and provide a manufacturing quotation.

Email: vip@qrcrusher.com

Request a Quote | Send Your Drawings

Applications of Toothed Roll Shells

Coal Crushing and Processing

Toothed roll crushers are used in suitable coal processing systems to reduce large lumps into smaller particles.

Mn18Cr2 toothed roll shells provide impact-resistant working surfaces for repeated material gripping and fracture.

Limestone Crushing

Limestone processing facilities use roll crushing equipment in selected production lines.

Toothed roll shells help engage feed material and apply compressive crushing forces.

Gypsum Processing

Gypsum crushing requires equipment suited to the material's physical properties and required output size.

Custom toothed roll shells can be manufactured according to the crusher configuration and operating requirements.

Mining and Mineral Processing

Double roll crushers are used in selected mining and mineral processing applications.

Mn18Cr2 toothed shells can be considered where impact loading and work-hardening conditions justify high manganese steel wear components.

Frequently Asked Questions

What are Mn18Cr2 toothed roll shells?

Mn18Cr2 toothed roll shells are wear-resistant manganese steel components installed on compatible roll crushers. Their toothed surfaces help grip and crush incoming materials through compression and fracture.

What is the advantage of Mn18Cr2 manganese steel?

Mn18Cr2 provides impact toughness and work-hardening capability, making it suitable for selected crushing applications involving repeated high mechanical loads.

What materials can toothed roll shells process?

They are used in suitable crushing equipment for materials including coal, limestone, gypsum and selected mineral feed materials. Suitability depends on crusher design and operating conditions.

Can Qirun manufacture custom tooth profiles?

Yes. Tooth geometry, spacing and shell dimensions can be manufactured according to customer drawings and technical requirements.

Are these roll shells suitable for all double roll crushers?

No. Shell dimensions, tooth profiles, mounting structures and material requirements differ between crusher models. Compatibility should be confirmed before ordering.

What is the difference between a toothed roll shell and a smooth roll shell?

Toothed roll shells use protruding teeth to grip and fracture feed materials. Smooth roll shells rely mainly on compression between roll surfaces and are used for different crushing requirements.

Can Qirun manufacture roll shells from existing samples?

Customers can submit existing component dimensions, drawings or samples for manufacturing review. Final production requirements must be confirmed before ordering.

What information is required for a quotation?

Please provide the crusher model, technical drawings, shell dimensions, tooth profile, material requirements and order quantity.

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